Electric (EV) & Hybrid-Electric (HEV) Vehicle Testing

As the global automotive landscape continues to accelerate new EV and HEV innovations, ensuring your automotive products and technologies stay ahead of competition by delivering high performance, reliability and safety is crucial. Element delivers comprehensive electric vehicle (EV) and hybrid-electric vehicle (HEV) testing and certification, combining over 100 years of proven automotive expertise with cutting-edge EV capabilities. Our specialized facilities and forward-thinking experts help you navigate complex challenges—ensuring compliance and performance while accelerating time-to-market on budget.

Hybrid & Electric Vehicle Battery Testing 640 x 480 June 2018

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What is Electric & Hybrid-Electric Vehicle Testing at Element?

EV and HEV testing evaluates the safety, performance, reliability and compliance of automotive components and systems. At Element, we provide specialized testing services that address the unique challenges of electric and hybrid motor and powertrain systems, battery technologies, high-voltage systems, and their integration with traditional automotive components. Our testing processes ensure your EV and HEV products function safely and reliably across various operating conditions.

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What Can Element Offer You For Electric & Hybrid-Electric Vehicle Testing?

Two Element testing experts in laboratory safety equipment ready for testing

Components and materials we test

We test the complete range of EV and HEV components, from individual battery cells to full battery packs, electric motors and powertrain systems, EV fluids and lubricants, charging interfaces and infrastructure, sensors, and electrical connection systems. Our expertise extends to testing ultracapacitors, Lithium-ion and Nickel-Metal Hydride batteries, ensuring every part of your electric vehicle ecosystem meets rigorous standards for performance and safety. We also offer materials and metals, chassis and full vehicle, and interiors testing, providing a one-stop-shop solution.

Key tests offered

Our comprehensive test portfolio addresses the specialized requirements of electric and hybrid vehicles. We provide battery validation, motor, driveline and powertrain performance testing, EV fluids and lubricants testing, automotive EMC testing, electrical safety verification, performance testing, conformance and interoperability assessments, functional safety testing, wireless testing, environmental stress testing, and chemical analysis—covering all aspects of your EV development cycle.

Methods and solutions offered

Element employs rigorous testing methodologies to verify that all installations and system integrations prevent electrical fires, short-outs, power surges, and power leakages. We work closely with you to develop customized testing solutions that address your unique needs, ensuring your specific vehicle platform requirements are met with tailored approaches for both full EVs and PHEVs to ensure compliance, safety, and optimal performance.

Which labs offer this service

Our global team of local experts operates from automotive hubs across North America, Europe and Asia, providing convenient local access to our expert capabilities. Find out where your nearest lab is on our Locations Page.

Our EV industry experience

Element combines established automotive testing expertise with specialized EV capabilities that have evolved alongside vehicle innovation. Our global team of professionals brings diverse expertise and adaptability to changing industry norms, making us your ideal strategic partner in innovation as you transition to electric mobility solutions.

Standards we meet and the materials we test

These are our most prevalent requests. Don't see what you're looking for? Contact us!

Passenger car EVs and HEVs
Commercial EVs and HEVs
Electric motorsport (Formula E)
Electric Vertical Take-off and Landing aircraft (eVTOL)
Micro-mobility (electric scooters)
OEMs and Tier 1 and 2 suppliers
Battery cells, modules and packs
EV axle testing
High-speed EV motor dynamometer testing
EV powertrain systems
EV fluids and cooling lubricants
Hybrid transmissions systems
Fuel, additive and lubricant testing
Charging interfaces and systems
Sensors and control systems
Plugs, cables, connectors, wiring and switches

Your Challenges, Our Solutions

Complex Safety Requirements

Our comprehensive testing protocols address the unique safety concerns of high-voltage systems, ensuring your electric and hybrid vehicles meet stringent safety standards while maintaining optimal performance through rigorous electrical safety testing and system integration validation.

Regulatory Compliance Pressure

With our deep understanding of evolving global EV regulations and close partnerships with global OEMs, Element helps you navigate the complexity of Government regulations and OEM compliance requirements efficiently. Our testing services ensure your vehicles and components meet relevant standards across all major global automotive markets, eliminating costly redesigns and market entry delays.

Time-to-Market Challenges

Element's efficient testing processes and extensive automotive expertise help accelerate your development cycle. Our customized testing solutions address your specific needs, ensuring that critical safety and performance verification doesn't delay your product launch schedule while maintaining the highest standards of safety and performance, on time and on budget.

Performance Optimization Needs

Our comprehensive performance testing capabilities help you balance performance, efficiency, range, and charging capabilities with safety requirements. We evaluate real-world operating conditions to ensure your electric and hybrid vehicles deliver reliable performance that meets customer expectations.